Rifle Barrel Metallurgy

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Have you ever wondered to yourself, "Self, what type of metal are these barrels made of?". No probably not, but I have the answer to those questions. The samples below were taken on Niton XL3t GOLDD+. The surface finish was ground off and cleaned and several samples were taken from the same spot to make sure the readings were accurate.

Yugoslavian RPK (7.62x39) Polish AK (7.62x39) Egyptian Maadi (7.62x39)
Element Percent +/- Element Percent +/- Element Percent +/-
Chromium (Cr) 0.805 0.122 Chromium (Cr) 0.213 0.073 Chromium (Cr) 0.207 0.089
Manganese (Mn) 0.584 0.174 Manganese (Mn) 0.710 0.171 Manganese (Mn) 0.602 0.193
Iron (Fe) 96.79 0.60 Iron (Fe) 97.70 0.62 Iron (Fe) 97.91 0.67
Copper (Cu) 0.310 0.141 --- --- --- --- --- ---
Molybdenum (Mo) 0.053 0.015 Molybdenum (Mo) 0.022 .011 --- --- ---
Likely Equivalent Carbon (LEC) 0.745 0.011 Likely Equivalent Carbon (LEC) 1.29 0.01 Likely Equivalent Carbon (LEC) 1.29 0.01
Estimated Alloy 5130 Estimated Alloy 1095 Estimated Alloy 1095

Russian AK-12 (5.45x39) Russian Saiga (7.62x39) Romanian 47 (7.62x39) Bulgarian 74 (5.45x39)
Element Percent +/- Element Percent +/- Element Percent +/- Element Percent +/-
Chromium (Cr) 1.14 0.15 Chromium (Cr) 0.181 0.086 Chromium (Cr) 0.227 0.100 Chromium (Cr) 0.171 0.070
Manganese (Mn) 0.533 0.191 Manganese (Mn) 0.808 0.216 Manganese (Mn) 0.748 0.222 Manganese (Mn) 0.604 0.162
Iron (Fe) 97.18 0.85 Iron (Fe) 97.47 .078 Iron (Fe) 97.61 0.85 Iron (Fe) 97.41 0.56
--- --- --- Zirconium (Zr) 0.038 0.018 --- --- --- --- --- ---
Molybdenum (Mo) 0.245 0.032 Molybdenum (Mo) 0.022 .011 Molybdenum (Mo) 0.032 0.015 --- --- ---
Likely Equivalent Carbon (LEC) 0.605 0.011 Likely Equivalent Carbon (LEC) 1.29 0.01 Likely Equivalent Carbon (LEC) 1.29 0.01 Likely Equivalent Carbon (LEC) 1.29 0.01
Estimated Alloy 4140 Estimated Alloy 1095 Estimated Alloy 1095 Estimated Alloy 1095


Here are common elements that are added to steels and the properties they add.


Element Typical Range (%) Principal Effects
Aluminum (Al) < 2 Aids nitriding; restricts grain growth.
Sulfur & Phosphorus (S, P) < 0.5 Improves machinability but reduces weldability, ductility, and toughness.
Chromium (Cr) 0.3–4 Improves corrosion and oxidation resistance, hardenability, and high-temp strength; forms hard carbides.
Nickel (Ni) 0.3-5 Promotes austenitic structure, improves toughness, mildly increases hardenability.
Copper (Cu) 0.2-0.5 Enhances corrosion resistance by forming a protective oxide film.
Manganese (Mn) 0.3-2 Increases hardenability, lowers hardening temperature, and counteracts sulfur’s brittleness.
Silicon (Si) 0.2-2.5 Acts as a deoxidizer in steelmaking and increases toughness.
Molybdenum (Mo) 0.1-0.3 Enhances hardenability, grain refinement, and high-temperature strength.
Vanadium (V) 0.1-0.3 Promotes grain refinement, increases hardenability, forms wear-resistant carbides.
Boron (B) 0.0005-0.003 Very small amounts significantly increase hardenability.
Lead (Pb) < 0.3 Added for improved machinability (does not strengthen).
Nitrogen (N) < 0.1 Acts like carbon in strengthening.
Likely Equivalent Carbon (LEC) --- An estimate of a steel's hardenability based on its carbon and alloy content.
Zirconium (Zr) 0.01-0.10 Improves steel's toughness and ductility by refining grain size and controlling non-metallic inclusions.


Zirconium (Zr) improves steel's toughness and ductility by refining grain size and controlling non-metallic inclusions.